HIGH-PERFORMANCE TISSUE ROLL CONVERTING
ULTRA-GRANDE-650
From parent roll to case-packed product.
One integrated, high-speed converting line.
- UP TO 650 M/MIN
- Machine speed
- UP TO 35 LOGS/MIN
- Production rate
- 1500–3600 MM
- Parent roll width
02 · LINE BUILDER
BUILD YOUR ULTRA LINE
Start with the finished product. We’ll narrow the line around your format, parent roll, production target and automation requirements.
FROM PARENT ROLL TO FINISHED CASE
- UNWIND
- EMBOSSING / LAMINATION
- CONVERTING / REWINDING
- ACCUMULATION
- SAW
- WRAPPING
- BUNDLING
- CASE PACKING
- PALLETIZING
Your line builds as you answer.
1
WHAT WILL THE LINE PRODUCE?
Steps that do not apply to your product are skipped, not greyed out.
Roll products
- Toilet Tissue
- Kitchen Towel
- Institutional rolls (JRT / roll towel)
- Toilet + Kitchen
- Toilet + JRT
- Kitchen + JRT
Folded tissue
- Facial Tissue
- Hand Towel
Napkins
- Napkins
Hanky
- Handkerchief / Hanky
Parent rolls
- Parent-roll slitting (jumbo → smaller parent rolls)
2
HOW MANY PLIES?
Plies fix the paper, the number of unwind stands — one per ply — and whether the line needs a lamination unit.
Roll products
- 1 ply
- 2 ply
- 3 ply
Folded tissue
- 2 ply
- 3 ply
- 4+ ply
Napkins
- 1 ply
- 2 ply
3
PARENT ROLL WIDTH?
The bands follow catalog machine ranges, so each one selects a line directly.
Roll products
- Under 1500 mm
- 1500–1750 mm
- 1750–2800 mm
- 2800–3600 mm
- Not sure
Folded tissue
- Under 1500 mm
- 1500–2200 mm
- 2200–2900 mm
- 2900–3600 mm
- Not sure
Parent-roll slitting
- Under 1750 mm
- 1750–2900 mm
- 2900–3600 mm
- Not sure
4
PRODUCT FORMAT?
Asked only where the format selects a machine.
Fold type
- V-fold interfold
- N-fold
- M-fold
- 5-fold
- 6-fold
Napkin type
- Cocktail / lunch — ¼ fold
- Lunch — ⅙ fold
- Dinner — ⅛ mechanical fold
- Dinner — ⅛ vacuum fold
- Not sure
5
MACHINE TYPE?
Continuous rewinders run non-stop for the highest output. Start-stop (automatic cycling) rewinders pause between logs — lower investment, lower speed.
Rewinder type
- Continuous rewinder (non-stop)
- Start-stop rewinder (automatic cycling)
- Not sure
Transfer
- Manual transfer
- Automatic transfer
6
OUTPUT TARGET?
Speeds are ceilings — we recommend the line whose catalog operating speed covers your requirement.
Rewinder speed
- Up to 200 m/min
- Up to 300 m/min
- Up to 400 m/min
- Up to 500 m/min
- Up to 600 m/min
- Not sure
Slitting speed
- Up to 280 m/min
- Up to 350 m/min
- Up to 750 m/min
- Up to 1000 m/min
- Not sure
Napkin output
- Up to 2,500 napkins/min
- Up to 5,000 napkins/min
- Up to 7,500 napkins/min
- Not sure
7
END OF LINE
Select any combination. With nothing selected the line ends at the saw and rolls or logs leave on a conveyor.
Roll products
- Wrapping
- Bagging / bundling
- Case packing
- Palletizing
Folded tissue, napkins and hanky
- Wrapping
- Bundling
- Case packing
- Palletizing
Wrap type
- Film wrap
- Paper wrap
Pack type
- Soft pack
- Carton box
- Both
03 · MACHINE CATEGORIES
ULTRA MACHINES & LINES
Explore our complete range of tissue converting, folding, cutting and packaging equipment.
TISSUE ROLL CONVERTING
High-performance rewinder lines for toilet tissue, kitchen towel, institutional/JRT rolls and dual-product production.
Explore →FOLDED TISSUE
Converting lines for facial tissue, hand towel and handkerchief / hanky products.
Explore →NAPKIN CONVERTING
Automatic and manual-transfer lines for multiple napkin sizes and fold formats.
Explore →LOG SAWS & CUTTING
High-speed log saws, facial/towel saws and JRT cutting systems.
Explore →PACKAGING & END-OF-LINE
Wrappers, baggers, bundlers, cartoners and case packers matched to line output.
Explore →COREMAKING & AUXILIARY EQUIPMENT
Core machines, jumbo-roll slitting rewinders and supporting equipment.
Explore →
04 · ON-MACHINE INTELLIGENCE
ULTRA VOICE
THE LINE SPEAKS. OPERATORS ACT.
ULTRA VOICE is an on-machine voice agent that communicates directly with operators through the line speakers.
It announces line conditions, guides operating procedures and delivers step-by-step instructions while production continues.
PATENT PENDING
“Jumbo Roll 2 is running low. Prepare the next jumbo roll while the line continues running.”
REAL-TIME LINE ALERTS
Relevant machine conditions communicated directly to the operator.
GUIDED PROCEDURES
Step-by-step voice guidance for operating and production procedures.
HANDS-FREE OPERATOR SUPPORT
Information reaches the operator without requiring them to stop and search through menus or manuals.
05 · SERVICE & SPARE PARTS
KEEP THE LINE MOVING.
Spare parts, technical support and engineered replacement components for tissue converting equipment.
ULTRA supplies replacement parts for ULTRA machinery and can manufacture components for other rewinder brands to customer specifications.
Send us the machine model, part number, drawing, dimensions or available photographs. Our team will review the requirement and help identify the next step.
- ULTRA Replacement Parts
- Custom-Manufactured Parts
- Technical Support
LET’S BUILD THE LINE AROUND YOUR PRODUCT.
Tell us what you want to produce, the parent roll you run and the output you need.
ULTRA engineering will recommend the configuration and prepare a quotation for your project.