BUILD YOUR ULTRA LINE
FROM PARENT ROLL TO FINISHED CASE.
ULTRA integrates converting, cutting and packaging equipment around the finished product you need to make.
Start with the finished product. We’ll narrow the line around your format, parent roll, production target and automation requirements.
- UNWIND
- EMBOSSING / LAMINATION
- CONVERTING / REWINDING
- ACCUMULATION
- SAW
- WRAPPING
- BUNDLING
- CASE PACKING
- PALLETIZING
1
WHAT WILL THE LINE PRODUCE?
Steps that do not apply to your product are skipped, not greyed out.
Roll products
- Toilet Tissue
- Kitchen Towel
- Institutional rolls (JRT / roll towel)
- Toilet + Kitchen
- Toilet + JRT
- Kitchen + JRT
Folded tissue
- Facial Tissue
- Hand Towel
Napkins
- Napkins
Hanky
- Handkerchief / Hanky
Parent rolls
- Parent-roll slitting (jumbo → smaller parent rolls)
2
HOW MANY PLIES?
Plies fix the paper, the number of unwind stands — one per ply — and whether the line needs a lamination unit.
Roll products
- 1 ply
- 2 ply
- 3 ply
Folded tissue
- 2 ply
- 3 ply
- 4+ ply
Napkins
- 1 ply
- 2 ply
3
PARENT ROLL WIDTH?
The bands follow catalog machine ranges, so each one selects a line directly.
Roll products
- Under 1500 mm
- 1500–1750 mm
- 1750–2800 mm
- 2800–3600 mm
- Not sure
Folded tissue
- Under 1500 mm
- 1500–2200 mm
- 2200–2900 mm
- 2900–3600 mm
- Not sure
Parent-roll slitting
- Under 1750 mm
- 1750–2900 mm
- 2900–3600 mm
- Not sure
4
PRODUCT FORMAT?
Asked only where the format selects a machine.
Fold type
- V-fold interfold
- N-fold
- M-fold
- 5-fold
- 6-fold
Napkin type
- Cocktail / lunch — ¼ fold
- Lunch — ⅙ fold
- Dinner — ⅛ mechanical fold
- Dinner — ⅛ vacuum fold
- Not sure
5
MACHINE TYPE?
Continuous rewinders run non-stop for the highest output. Start-stop (automatic cycling) rewinders pause between logs — lower investment, lower speed.
Rewinder type
- Continuous rewinder (non-stop)
- Start-stop rewinder (automatic cycling)
- Not sure
Transfer
- Manual transfer
- Automatic transfer
6
OUTPUT TARGET?
Speeds are ceilings — we recommend the line whose catalog operating speed covers your requirement.
Rewinder speed
- Up to 200 m/min
- Up to 300 m/min
- Up to 400 m/min
- Up to 500 m/min
- Up to 600 m/min
- Not sure
Slitting speed
- Up to 280 m/min
- Up to 350 m/min
- Up to 750 m/min
- Up to 1000 m/min
- Not sure
Napkin output
- Up to 2,500 napkins/min
- Up to 5,000 napkins/min
- Up to 7,500 napkins/min
- Not sure
7
END OF LINE
Select any combination. With nothing selected the line ends at the saw and rolls or logs leave on a conveyor.
Roll products
- Wrapping
- Bagging / bundling
- Case packing
- Palletizing
Folded tissue, napkins and hanky
- Wrapping
- Bundling
- Case packing
- Palletizing
Wrap type
- Film wrap
- Paper wrap
Pack type
- Soft pack
- Carton box
- Both
YOUR ULTRA CONFIGURATION
The result is a preliminary equipment configuration based on the selected requirements.
Final equipment selection and technical specification are confirmed by ULTRA engineering.